Introduction
Heavy duty equipment and machinery are only as reliable as the components that keep them operational. One such critical component is the heavy duty gas strut, which supports, lifts, and controls large panels, lids, and doors in everything from mining vehicles to factory systems. Like all mechanical parts, gas struts require proper care to ensure they perform optimally. Fortunately, Schutts Industrial not only supplies top-tier gas struts, but also provides expert guidance on their maintenance, replacement, and lifecycle optimization.
Understanding Wear and Tear
Gas struts operate using pressurized gas and damping oil to exert controlled force. Over time, repeated compression cycles, exposure to the elements, or improper usage can lead to performance degradation. Seal failure, gas leakage, or corrosion are the most common issues that reduce a gas strut’s effectiveness.
In heavy duty applications, such failures can have serious consequences, including equipment downtime, safety risks, or increased repair costs.
Key Maintenance Practices
To extend the life of your heavy duty gas strut, Schutts Industrial recommends the following best practices:
1. Routine Visual Inspections
Regularly inspect for signs of damage, such as bent rods, worn mounting points, or oil residue indicating internal leakage.
2. Keep Clean and Dry
Wipe down the piston rod to prevent buildup of dust or contaminants, which can damage seals during compression.
3. Proper Storage
If struts are not immediately installed, store them in a cool, dry place in the rod-down position to keep seals lubricated.
4. Use Compatible Mounts
Using incorrect mounting angles or brackets can create side loads that compromise strut integrity. Schutts Industrial provides compatible fittings and expert advice to avoid this.
5. Re-Gassing and Refurbishment
Some gas struts can be re-pressurized or refurbished rather than replaced. Schutts offers a re-gassing service for approved strut models, saving clients time and money.
Signs It’s Time to Replace a Gas Strut
- The strut no longer supports weight properly.
- There’s noticeable oil leakage around the piston seal.
- Movement is jerky or makes grinding/squeaking noises.
- Visible rust or corrosion on the cylinder body.
If you notice these issues, it’s time to consult with Schutts Industrial for an evaluation or replacement.
Why Choose Schutts Industrial for Maintenance and Support
With over 30 years in the industry, Schutts Industrial has deep knowledge of how heavy duty gas struts perform across various sectors. Their team provides:
- Free consultation for maintenance planning
- Detailed product documentation
- On-site support for complex installations
- Reliable supply of replacement parts and compatible fittings
Whether you operate a single workshop or a nationwide fleet, Schutts delivers scalable support tailored to your operational needs.
Lifecycle Planning
One of the smartest ways to manage maintenance is to plan ahead. Schutts Industrial offers lifecycle estimations based on use frequency, load conditions, and environmental exposure. This proactive strategy allows businesses to schedule strut replacements before failure occurs, minimizing downtime and ensuring uninterrupted operations.
Conclusion
A heavy duty gas strut is a silent but essential part of your equipment’s performance and safety system. Regular maintenance is not just a best practice it’s a business necessity. By partnering with Schutts Industrial, you gain not only access to high-quality products but also the expertise and support needed to extend their performance life. From field inspections to re-gassing and replacement planning, Schutts is your all-in-one solution for gas strut reliability.
